The equipment has a reliable and stable steel frame structure. The equipment is equiped with a 4-axis wire manupilator, which gives more flexibility for handling the liason wire. The equipment can customize the number of winding heads inorder to reach different cycle time. The machine uses a planet gear flyer system that can perform mutiple parallel wire winding. The machine is equipped with a movable winding form which makes it easy for dropping the wire into the tooling. The machine has a wedge unit, that can prepare the wedges during the winding, the wedge will be inserted into the stator during the insertion. The insertion unit has a three-axis pushing system, can define the insertion movements freely. A terminal twisting system can be added to the winding unit, which can avoid the swing of the terminals during the process and make it much easier for the following process. The equipment can intergrate a gripper in order to perform the stator loading/unloading automatically. The machine offers optimized cycle time and lower noise level.
The equipment utilizes a mandrel expansion structure, ensuring precise stacking accuracy. Stator laminations can be finely calibrated, and the permissible lamination height tolerance range can be configured within the human-machine interface. You have the flexibility to freely adjust the lamination pressing force. The machine offers adjustable welding speed. The machine can perform welding on skewed welding slots. The modular design of our tooling fixtures facilitates swift mold changes. The equipment can be powered by a hydraulic or servo system. It features an automatic reset function, enabling seamless operation in automatic cycles. To prevent any mishandling, the equipment incorporates an interlocking function, safeguarding the fixtures from damage. You can opt for manual loading and unloading or seamlessly integrate the equipment into automated production lines, thereby enhancing overall efficiency.
Flat wire bending machine
Wave Winding Technology
Dexun Technology has dedicated significant resources to studying hairpin technology. We've developed a comprehensive solution covering all key processes of hairpin stator production. Additionally, we've conducted research on continuous wave winding technology and now offer prototype services to facilitate small batch production for this innovative technology.
The equipment has a reliable and stable steel frame structure. The equipment uses a horizontal inserting structure. The machine has a wedge unit, that can prepare the wedges during the winding, the wedge will be inserted into the stator during the insertion. The insertion unit has a two-axis pushing system, can define the insertion movements freely. The machine offers optimized cycle time and lower noise level.
The equipment has a reliable and stable steel frame structure, and offers vertical and horizantal option for the customers. The equipment is equiped with material lacking alarm system, and can freely set the folding size on each side, as well as the height of the insulating paper. The cutting, fedding and the rotation of the stator are controlled by servo motor, and can be set freely. According to customer’s requirement, the equipment can also add the fuction of stator inspection including slot size, I.D, stack height and weight inspection. The equipment has one paper forming unit, which is suitalbe for single slot shape stator, and offers optimized cycle time and lower noise level.
The equipment has a reliable and stable steel frame structure. The equipment intergrates a coil expanding unit which will expand the coil between the phases. And the stator will not leave the machine before the all three phases are inserted. The coil expanding unit is driven by the servo motor system, allow you to define the precise movement. The coil expanding unit is also equipment will blades that will press the wedge during the process. The equipment is equiped with a 4-axis wire manupilator, which gives more flexibility for handling the liason wire. The equipment can customize the number of winding heads inorder to reach different cycle time. The machine uses a planet gear flyer system that can perform mutiple parallel wire winding. The machine is equipped with a movable winding form which makes it easy for dropping the wire into the tooling. The machine has a wedge unit, that can prepare the wedges during the winding, the wedge will be inserted into the stator during the insertion. The insertion unit has a three-axis pushing system, can define the insertion movements freely. A terminal twisting system can be added to the winding unit, which can avoid the swing of the terminals during the process and make it much easier for the following process. The equipment can intergrate a gripper in order to perform the stator loading/unloading automatically. The machine offers optimized cycle time and lower noise level.
The equipment has a reliable and stable steel frame structure. The equipment is equiped with a 4-axis wire manupilator, which gives more flexibility for handling the liason wire. The equipment can customize the number of winding heads inorder to reach different cycle time. The machine uses a planet gear flyer system that can perform mutiple parallel wire winding. The machine is equipped with a movable winding form which makes it easy for dropping the wire into the tooling. The machine offers optimized cycle time and lower noise level.
The equipment has a reliable and stable steel frame structure. The equipment uses a horizontal inserting structure and intergrates a pre-forming unit which will expand the coil between the phases. And the stator will not leave the machine before the all three phases are inserted. The coil expanding unit is driven by the servo motor system, allow you to define the precise movement. The coil expanding unit is also equipment will blades that will press the wedge during the process. The machine has a wedge unit, that can prepare the wedges during the winding, the wedge will be inserted into the stator during the insertion. The insertion unit has a three-axis pushing system, can define the insertion movements freely. The machine offers optimized cycle time and lower noise level.
The equipment has a reliable and stable steel frame structure. The equipment is suitable for stator with multiple parallel wire and big wire size, and offers short cycle time and high efficiency, as well as lower defect rate. The unit is driven by a six-axis motion control module, which allows you to switch quickly between different product types. The machine offers optimized cycle time and lower noise level.
The equipment has a reliable and stable steel frame structure. The equipment is suitable for stator with multiple parallel wire and big wire size, and offers short cycle time and high efficiency, as well as lower defect rate. The unit is driven by a six-axis motion control module, which allows you to switch quickly between different product types. The machine offers optimized cycle time and lower noise level.
.jpg?x-oss-process=style/small){kind=logo}